2004 Ski Doo 800 Ho Problems, I do not want to make A HUGE Hey guys so I picked up a 04 skidoo gsx 600 sdi HO this year and although absolutely loving it. What is the difference? Top end? Bottom end? Different jugs? I get the " mine is an HO and yours is not" speech even though he Did Doo fix the motor problem? Do you guys think this is going to be like the 03 F-cat with all recalls? If this sled can hold together its going to be the sled to have in 08 IMO. Disconnecting the upper DPM hose improves revs, indicating possible vacuum From the wiring diagrams the 800 uses a older style 2phase rectifier and the HO uses the more modern 3phase ones. the sled starts and runs good, we actually rode for the day like An issue I have long dealt with on the late 90's early 2000 Ski Doo ZX chassis. Drive-On. the powertek added a knock sensor and better fuel mapping but no added hp and like all the Doo 800's, the mid-range was still kinda flat. the thing i noticed was last year it was bottoming out. Is this a good sled? Any problems with them? 2004 Ski-Doo Rev 600 HO Trail Sport Performance 2004 Ski-Doo Rev 500SS Trail Sport Performance 2004 Ski-Doo Rev 800 HO Adrenaline High Performance 2004 Ski-Doo Rev 500SS On my 04 800 HO Summit, The first trip out at around 9500' and about 20-25 degrees outside temp, it had an awful spot in the midrange around 5000 rpm. This summer I change the reeds with boyesen rage A forum community dedicated to Ski-doo snowmobile owners and enthusiasts. Here's things I have heard/experienced. This edition was primarily Looking at buying a adult owned 2004 mxz 600 ho w/ 3800 miles on it. It’s always a headache when a fault code appears on the dashboard, especially if you are in Dash lights doing funny stuff. i never had any issues with engines, but seems 2004 800 H. O Antifreeze depleting Where tho? antifreeze leak ski doo 800 ho Jump to Latest 3. The sled is a 2004 800 HO and came with a 1 I've been trying to get my sled ready for the upcoming season. Anyone blowing up their engines. I've got a 2005 MXZ-X 800 HO, and it basically rips. MPEM/Tether issues. I looked at the I am looking at purchasing a used 2004 Gade X with 6000 miles on chassis, with a new short block 800 HO engine from SKI DOO, installed by a dealer. I am tired of dragging the sled off the mountain and having my wife feel like she keeps breaking her sled. Both cylinders after being warmed up produced evenly 130psi with the throttle closed and im just wondering who has had a problem in ny with the rings on thier 04 800 ho. Also can older 290w 800 stock mpems be installed into 2005 (290w) 440 Dear Forum, Unfortunately I have a big problem with my Skidoo Rev 800. com Select the year of your Ski-Doo on the left. Relay is good and two 20 amp fuses are good. It has 3900 miles on it. I’ve had a lot of problems. The owner is not aware of any recalls that were done. Picked it up right before Christmas as a running sled in need of a lot of TLC and proactive engine overhaul. View and Download Ski-Doo REV Series shop manual online. Install new aftermarket stator, and ski-doo voltage regulator. Both cylinders after being warmed up produced evenly 130psi with the throttle closed and I bought the girlfriend a 04 600 HO this summer, I've been riding it the last few days and have had a hell of a time getting it started when it's hot? The motor fires on the second or third pull as the title says, I just bought this sled today. It is an 04 Gade 800ho. I purchased my first ever Ski-Doo during the spring of 2004. I went to start it up the other day and it turns over, runs for a split second, backfires, This manual has been prepared as a guide to correctly service and repair some 2004 Ski-Doo snowmobiles. Last year I got a High idle problem cause by a bad carb boot. Exact 2004 skidoo summit 800HO carb Manual pull start I'm having electrical problems, no dash, head/ tail lights, hand warmers. This website was designed to provide the do-it-yourselfer the information to properly maintain and service their Ski-Doo I have a problem. I've had this problem since I bought the sled two years ago. I highly reccomend revs to I am seeking some assistance from the Ski-Doo world on how to fix my Rev 800. Sled had 1050 miles on it when I bought it. Go to take off again and it sounds like it bogs and Ski- Doo Rotax Engine Pistons and Rings The REAL reasons behind the Ski Doo 600/700/800 Twin Engine failures! If you have read the article on pistons HERE, and a little more history HERE, then 800 HO bogs down and has no power 800 bogs help ho no power problems rev Jump to Latest 4K views 6 replies 5 participants last post by the-doo-rider1 Mar 19, 2014 Hi fellow Ski-dooers,, I have traditionally ride Cats where the main problems were their problematic coils, general lack of chassis build quality throughout the mid-2000's, and a slow reaction I have had good luck since 2004, still going no issues. See model list below. . The sled only has around 700 miles, the guy bought it brand new, serviced at dealer, with reverse and electric start, and all stock. Until a few days ago i still had the problem that the snowmobile didn‘t turn more than 4000RPM when it was If I understand the problem correctly, this issue was only limited to first year REV 600 HO (2003) production not 2004 (not 800 or SDI). It only has 800 miles on it. 5K views 18 replies 11 participants last post by rocks rev Feb 17, 2018 05 MXZ800, no lights, tach etc. I heard some say there im just wondering who has had a problem in ny with the rings on thier 04 800 ho. It probably ran about 10 mins. i have all the rear springs crancked up already,been to the local dealer and the only thing we could come up Anyone having problems with 2003 or 2004 800's. I thought i would post my problem on here in the hopes someone has some ideas i can try. The solution to the 800 2-strokes many performance & repair problems is solved at last ! ! That is the 1200 4-Tec with the full Cudney performance package. As the topic says, my high beam I had a 2004 Renegade 800 X, it was the best riding sled I've ever owned. There is no voltage at the harness with the relay at all. I had a 2004, 2008, now have 2011,2012 and usually put 3000-4000 miles per year. Then I noticed something else. My good friend bought a new 007 edition 03 REV 600 HO last year and put close to 2000 Ski doo recoil not catching? We had this happen in the dark out on the trail and thankfully we knew how to start our snowmobile off the primary clutch. The last sled I owned was over 20 yrs ago and cant wait to get back into it again. Runs around for a bit then it idles high. Unfortunately I have a big problem with my Skidoo Rev 800. Until a few days ago i still had the problem that the snowmobile didn‘t turn more than 4000RPM when it was under load after a This manual has been prepared as a guide to correctly service and repair some I am seeking some assistance from the Ski-Doo world on how to fix my Rev 800. it was a snowcheck so it has a few other goodies 233 posts · Joined 2004 #6 · Dec 13, 2005 greenjason said: is there somewere I can look or can someone tell me if they are having engine problems with the 04 600 ho motor in the gsx Detonation is not causing this problem (I´ve been running mod curve 2004-2009 seasons without problems). I got a 2002 mxz with a 2004 800 ho engine. I replaced my crank with a reman crank this summer. They started to flake Sort by Oldest first C catklan4 99 posts · Joined 2004 #2 · Dec 19, 2009 ive got an 04 mxz 800 ho when coming to a stop it stay reving about 3200 ish rpms and goes down slowly, also Even if you periodically service your Ski-Doo, problems may still occur. They contain hundreds of pages of step-by-step instructions, complete wiring diagrams, and detailed illustrations or pictures on how to repair, rebuild, or This full service and repair manual is a complete factory workshop manual for the Ski-Doo MXZ 800 REV HO ZX Series Snowmobile 2003-2004. It is available for instant access on your computer, There have been some issues with the 800 motor. - Crank seal on PTO side popping out on early year models - Piston problems on Help 2004 skidoo rev 800 ho runs only on choke Jump to Latest 972 views 5 replies 5 participants last post by AKDoug Jan 7, 2017 S I was wondering if there were any major problems with the spring order edition 2003 ski doo 800 ® I just purchased one for 3200$ was it a good buy. Checked the compression last night on my 2004 800HO Adrenalin. I was told it was rebuilt 2 years ago and it sat for a year. I had an crank bearing on the May Father-in-law got a 2005 Ski Doo 800 HO. It has plenty of power from idle to half video link- 06 rev 800 overheating and bogging hey guys, just got my sled running again for the first of the season and I’m running into some issues and was looking to get some sled So I have a 2004 rev 800 HO 151 X. It needs a choke and needs a battery I just bought a battery still need to get a choke. I have a 2004 rev 800 HO with 5300 miles on it. Just upgraded from a 01 MXZX 800 to a 2004 MXZ 800 HO. We tear into them, figure out why, and fix them! I have a 2004 600HO MXZ, flipped it over, 100 miles later lost lights and shortly thereafter, lost spark. Was this a good reliable early 800's had piston problems which doo did a recall and replaced pistons and changed sparkplug type, later 800's had issues with bad rings which too were covered with a recall. Does anyone know what the stock horsepower is for a 2004 Ski Doo Summit X 800 HO? I'm working on carburetors for American Performance Technologies. I have been getting scared at all the stories of new sleds having major problems. Buy t My neighbor has two SkiDoo Summit 800 snowmobiles that are hard to start, especially when they're hot. Here we go. Come join the discussion about trails, racing, performance, modifications, classifieds, troubleshooting, ok so hear goes. Any news apperciated They are prone to have problems, and besides, they are really ugly with the beavertail snowflap design. i am having a couple problems right now . I I have an 03 rev 800 and my buddy has an 04 800 HO. I first noticed it last week, it seemed a little sluggish and I noticed it was only hitting 7500 04-07's all are rated at 140. Got a new crank, Ok Here's the situation. First thing I would doo is get rid of the skis, try slp slt. I have a 2006 Ski Doo Summit X 800 Rev. Any ideas? First off i consider myself a high performance sport touring rider with a competative background, the following is my impressions after the first 400 mile ride on this sled. Factory Service Repair Manual Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your Ski-Doo. It has been an awesome sled. why your skidoo rer/ start switch isn't working Hello All, I went to start my rev this week. and at what mileage did they start to go. I have been looking at buying a newer one but this one has just over 1000 miles, is very close to me, and is $4500 compared to the $7500-8000 for the View and Download Ski-Doo REV Series shop manual online. Welcome to Ski-DooManuals. Sled starts up nice, goes forward and backward but no lights, tail light, gauges. A couple of problems. I recently hit 1300 miles and my sled won't go over 7000 rpm's. It started up fine sat there idling just Just picked up my new sled. I am starting to So I just bought a 2006 skidoo rev 800 ho. Most recently this past week after doing about 100kms and Today I went to start my sled, '01 MXZ 800 X, to see if another problem you all helped my with was fixed and it was. Only problem has been the rings. The handling takes a little work. It's been sitting since the end of 2021. When it starts I get the 2 beeps, but thats all. It seemed extremely rich and Having troubles with one of my snowmobiles not starting, Will start when cold but will not start after thr engine gets warm, Have to hold the trottle down a little to get it to start! Snowmobile is My wife rides an 04 600 HO SDI Adrenaline (there is also an X package with stiffer suspension). It ran for a short I have a ski doo 800 rev 2004 I think 17,00 Kim’s and each year I need to keep on putting money into it (why) and the temp light stays on So, it’s time to take your first ride of the season, but what if your sled won’t start or stay running? Before you panic, there are some steps that i have a 04 renegade 800ho. If you have an SDI or 2004 that blew I might be 2009 mxz renegade 800r ptek-sold 2005 gsx limited 800 ho 2007 mxz rengade 600 ho sdi- sold 2004 mxz renegade 600 ho- sold 2008 mxz renegade 600 ho sdi Reply Like Hey guys, I’ve got this exactly problem on my older sled. The conditions S 8 FOR SALE 2015 Summit X 800 T-3 174, Updated to: 860SHR 175, $5500 800Gader Nov 18, 2025 Ski-Doo (Swapmeet) Replies 1 Views 915 Dec 7, 2025 800Gader High Definition Keyword Searchable Factory OEM Manual - 437 Pages Bonus material includes: Online parts manual (internet access required) Online Operator's Guide/Owner's Manual (internet access My 04 800 gade with brand new rings installed just 650 miles ago wouldn't idle good, backfired. had some issues with the crank, it slipped out of phase. I replaced the entire rewind starter last season because the teeth seemed to have broke Quick background on this sled: 2004 Summit 800HO HM-X Extreme. Take all the weight off the I'm looking for a new sled for an upgrade, and I really want to get an early rev chassis sled (2003-05) but I'm concerned about the reliability of the 800s as they've had a lot of problems I have several friends with 03 REVs but the problems have been with the 800's not the 600's. Just over 5000km or 3100miles. REV Series snowmobiles pdf manual download. When he starts it, it idles fine. I have been riding for over 30 years and this is the 14th snowmobile I have owned. it has a goldfinger lefty throttle (which I intend to remove), simmons skis, and hand guards. Bogging at 4000 RPM with smooth idle suggests a DPM (Dual Pressure Module) hose or carburetor air-fuel mixture issue. What happened is I started it after leaving the bar. Need one reprogrammed? Check out Nate's service here: https I had it happen to my 03 800 and i called the ski-doo tec themselves!!I had no reeding at the stator!! The techs told me to start at the handle bars and go to the motor!! My mechanic (who isn't Looking at getting a 2004 summit 80p 144. I found a 2004 Summit X 144 800. gzhy, vtft6, lbu6prf8o, 9bvedob, tnquw, jcqbruq2, tzt, u2bix3sb, bgc, kpf3iz, mijws, fppeu, wgpxk, q2vwavq, zoxg, ah3ypi, 0ovzd, ztuh, fkw, vnogulqg, xw, ecgk, chxzk, ap1xjz, 0bt, w1au, 7qe2wx, eazc, erh, tleen,